MAN will start series production of its new electric truck in 2024. The company has already trained 2,600 employees in the safe handling of high-voltage technology and new electric components in more than 17,000 training hours at the eMobility Centre created specifically for this purpose. The first series-produced electric MAN trucks are expected to roll out to customers as early as the first half of 2024. There are already more than 500 order requests for the electric truck suitable for long-distance transport four months before the official sales launch.

Simplifying Production

In order to ensure the smoothest possible production start-up of the new electric trucks, MAN has developed a completely new concept for production preparation with the eMobility Center. The concept includes not only the new electric truck but also vehicles with conventional drive systems – because both types of drive will be produced on the same production line in the future.

“In order for the transformation from combustion engine to electric truck to succeed sustainably in large industrial quantities, we must also rethink production. In particular, the phase in which our customers are already demanding electric trucks in larger quantities but still need diesel trucks for certain routes requires innovative and efficient networking of product development and production planning. The integrative concept of the eMobility Center helps us enormously in this,” says Michael Kobriger, Executive Board Member for Production at MAN Truck & Bus.

In the laboratory workshop, the necessary processes for future series production are developed directly during the production of the first prototype vehicles and, in parallel, the employees are already trained and qualified in the use of the new technologies. Conversely, they can contribute their know-how from practical manufacturing experience to the efficient and ergonomic design of production at an early stage.

30 Prototypes on the Road

At the same time, requirements for later series production are incorporated into the vehicle development from the very beginning. Around 30 prototypes of the new eTruck have already been created in this way at the eMobility Centre, and 26 more will follow this year. They are used by the test engineers for the toughest test drives in ice, snow and blazing heat to bring the new MAN eTruck closer to series production in big steps.

Modular Components for Diesel & Electric Trucks

Compared to the conventionally powered truck, the electric truck naturally differs through completely different components such as electric battery and motor as well as high-voltage components and wiring. This makes the joint production of conventional and battery-electric vehicles on one production line comparatively complex. The variable installation of batteries and electric motor on the one hand or internal combustion engine powertrain on the other will in future be made possible by modular components that can be used uniformly, especially in the chassis and wiring. The great advantage of this mixed production: The respective share of electric vehicles and diesel trucks in the total production can be flexibly adapted to the actual market development.